Indian FTR 1200 - Owner's Manual > Safety During Service Procedures

WARNING Failure to follow all recommended precautions and procedures could result in severe injury or death. Always heed all safety precautions and follow all operation, inspection and maintenance procedures outlined in this manual.

• Improperly installed or adjusted components can make the motorcycle unstable or hard to handle. Improperly installed electrical components can cause engine or electrical system failure. In either event, damage or serious injury could result. If you do not have the time, tools and expertise necessary to complete a procedure properly, please see your dealer for service.
• Review the safety-related maintenance information in the Safety Maintenance section.
• Before beginning any maintenance procedure, read the instructions for the entire procedure.
• Always position the motorcycle on a firm level surface before performing service. Make sure the motorcycle will not tip or fall while elevated or while on the sidestand. See the Elevating the Vehicle section for details.
• Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials. Always park the motorcycle clear of flammable materials and where people are not likely to contact hot components.
• Wear eye and face protection when using pressurized air.
• Never start the engine or let it run in an enclosed area. Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
• During some procedures you may use potentially hazardous products such as oil or brake fluid. Always follow the instructions and warnings on the product packaging.

PROPER MAINTENANCE

Proper maintenance assures the highest level of safety, durability and dependability for your motorcycle. Break-in maintenance is required to ensure warranty coverage and proper emissions system operation.

• Perform the break-in maintenance procedures when the motorcycle's odometer registers 500 miles (800 km). Please see your authorized dealer for this service.
• Perform the recommended periodic maintenance at the intervals specified in the Periodic Maintenance Table beginning.

ROAD TESTS

Before returning the motorcycle to regular use after performing service, road test it in a safe environment. Pay special attention to the proper fit and operation of all serviced components. Make any corrections or additional adjustments necessary to ensure safe vehicle performance.

BREAK-IN MAINTENANCE

Perform the break-in maintenance procedures when the motorcycle's odometer registers 500 miles (800 km). Please see your authorized dealer for this service.

Performing the break-in maintenance will help ensure optimum engine performance for the entire service life of the engine. Your dealer will change engine oil, inspect all fluids and serviceable components, ensure that all fasteners are tightened and make other adjustments as needed.

MAJOR MAINTENANCE

Major repairs typically require technical skills and specially designed tools. Emission system service requires special tools and training and should be performed by your dealer. See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer.

PERIODIC MAINTENANCE

Inspect, clean, lubricate, adjust and replace parts as necessary.

When inspection reveals the need for replacement parts, use genuine INDIAN MOTORCYCLE parts available from your dealer.

Record service and maintenance information in the Maintenance Log beginning.

Perform maintenance at the intervals specified in the Periodic Maintenance Interval Chart. Vehicles subjected to severe use must be inspected and serviced more frequently.

SEVERE USE DEFINITION

• high speed operation for extended periods
• low speed operation for extended periods
• operation in dusty or otherwise adverse conditions
• operation in cold weather (temperatures below freezing)

MAINTENANCE INTERVALS

The maintenance interval charts outline required maintenance and inspection based on vehicle miles. Each table states the number of miles that service is required on the vehicle. Some items or components may need to be serviced more often due to severe use. When the vehicle goes beyond 50,000 miles, return to the 500 mile chart and start the interval process over.

XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Indian Motorcycle dealer perform these services.
E - Emission Control System Service (California / International)

500 MILE (800 KM) SERVICE

2,500 MILE (4,000 KM) SERVICE

5,000 MILE (8,000 KM) SERVICE

10,000 MILE (16,000 KM) SERVICE

15,000 MILE (24,000 KM) SERVICE

20,000 MILE (32,000 KM) SERVICE

25,000 MILE (40,000 KM) SERVICE

30,000 MILE (48,000 KM) SERVICE

35,000 MILE (52,000 KM) SERVICE

40,000 MILE (64,000 KM) SERVICE

45,000 MILE (72,000 KM) SERVICE

50,000 MILE (80,000 KM) SERVICE

XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Indian Motorcycle dealer perform these services.
E - Emission Control System Service (California)

When the vehicle goes beyond 50,000 miles, return to the 500 mile chart and start the interval process over.

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